Product Overview
This model adopts PLC processor, temperature module, servo traction and man-machine interface control. The product has complete functions and large expansion space. It can add matching cursor device and safety protection cover according to user requirements. It is applicable to the packaging of capsules, tablets and injections of various strengths in the industries of pharmaceuticals, medical devices, food, electronics and small hardware. Because the model is moderate and economical and efficient, it is selected by most users
Performance Characteristics
The machine has reasonable design and novel structure, uses air clip traction, flat plate mold, positive pressure molding, feeding, stamping, one-stop synchronous pipeline operation, and has the excellent performance of stepless and adjustable machine tool guide rail stroke. The production process is intuitive, the operation and maintenance are convenient, the function is complete, and it has the following obvious characteristics:
- Transmission devices such as worm, worm, gear, and rack are used to shake the rocker handle, which can make various molds move left and right on the base guide rail and can adapt to the packaging of drugs with various block sizes.
- The PVC plastic sheet can be formed by using the opposite molding heating box for heating, only using the upper heating plate about 110 ° C and the lower heating plate about 100 ° C for preheating temperature. The heating is uniform, the bubble cover is straight, and the quality is excellent, which not only saves energy, but also ensures the molding quality.
- The work table adopts adjustable guide rail, which can adapt to various specifications of sections.
- The molds such as molding, heat sealing, and indentation are positioned with pins, the platens are compressed, the positioning is accurate, and the mold replacement is convenient.
- Customized deceleration motors, deceleration machines and motors are integrated. The output is a spline shaft at both ends, which is directly connected to the drive spindle. Compared with worm gear reducer, chain drive and belt drive, it has the advantages of high transmission efficiency, large output torque and long service life.
- For the independent servo traction system, the traction stroke can be arbitrarily set on the touch screen, and the operation is both accurate and simple.
Main Technical Parameters
| number | Item | Technical parameters |
| 1 | Maximum production capacity | 80 blisters/min |
| 2 | Maximum Forming Area and Depth | 250 × 160 (mm2) × 26 mm |
| 3 | Traction stroke | 20-170 mm (servo traction, touch screen setting, no mechanical adjustment required) |
| 4 | Packaging material | Non-toxic PVC hard sheet thickness 0.15-0.6 mm
Dialysis paper 50-100 g/m2 Coated PTP aluminum foil thickness 0.02-0.35 mm The reel aperture is 70-76 mm |
| 5 | Heating power consumption | Maximum format width: 260 mm |
| Upper and lower molding heat: 1.5KW
Heat Seal Heating: 1.5KW |
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| 6 | Main motor | Y 90L — 6 1.5Kw |
| 7 | Mold Cooling | Tap water or recirculating water (customer provided), consumption 60L/h |
| 8 | Air source | > 0.2 m3/min (provided by the customer); required pressure range: 0.4 ~ 0.6Mpa |
| 9 | Power Supply | 380V, 50Hz |
| 10 | Overall dimension | 3350 × 650 × 1602 (L × W × H) |
| 11 | Weight of complete machine | Approx. 1600 kg |
List of Main Configurations
| Name | Model | Brand | Qty |
| Man-machine interface | GS2107-WTBD | Mitsubishi | 1 |
| Programmable controller | FX3G-60MT | Mitsubishi | 1 |
| Communication Module | FX3G-485-BD | Mitsubishi | 1 |
| Frequency converter | FR-D720-1.5KW-CHT | Mitsubishi | 1 |
| Main motor | MPF69-YEJ1.5 | Tianhong | 1 |
| Traction Servo Drive | MR-JE-70A | Mitsubishi | 1 |
| Traction Servo Motor | HG-KN73J-S100 | Mitsubishi | 1 |
| Emergency stop AC contactor | LC1-N1810 | Schneider | 1 |
| Servo AC contactor | LC1-N1210 | Schneider | 1 |
| Emergency circuit breaker | OSMC32N1C3 | Schneider | 1 |
| Inverter breaker | OSMC32N2C10 | Schneider | 1 |
| Traction Servo Breaker | OSMC32N2C10 | Schneider | 1 |
| Upper Heating Circuit Breaker | OSMC32N1C10 | Schneider | 1 |
| Lower heated circuit breaker | OSMC32N1C10 | Schneider | 1 |
| Heat seal thermal cut-out | OSMC32N1C10 | Schneider | 1 |
| Control circuit breaker | OSMC32N1C10 | Schneider | 1 |
| Emergency stop switch | ZB2BS54C + ZB2BZ102C | Schneider | 1 |
| Start Button | ZB2BA3C + ZB2BZ101C | Schneider | 1 |
| Stop Button | ZB2BA4C + ZB2BZ101C | Schneider | 1 |
| Encoder | E6B2-CWZ6C | Omron | 1 |
| Color coded photoelectric | BZJ-211 | Baideli | 1 |
| Receiving proximity switch | TL-Q5MC1-Z | Omron | 1 |
| Discharge proximity switch | TL-Q5MC1-Z | Omron | 1 |
| Traction servo back to origin | TL-Q5MC1-Z | Omron | 1 |
| Traction Servo Limit | TL-Q5MC1-Z | Omron | 1 |
